Block Cutting Machine
This machine adopts microcomputer control system and human-machine interface, uses inverter to control left-right feeding, adjusts the speed according to the stone material. It uses hydraulic lifting system , combination of chrome-plated guide pin and wear guide bush, with small gap , wearable, beautiful structure , and guide sleeve with multi-layer seals , with waterproof , dust-proof , anti-spill , improving the service life, main motor uses brand energy-efficient motor, reduces the later using cost; forward-backward automatic slicing uses high-precision screw nut driving, main spare parts adopt imported good-quality materials; The block can be placed in the ground directly to save worktable and its maintenance costs; thus the whole machine is featured as high cutting efficiency, high slicing precision, and flatness of plate after cutting, high stability, easy-operating to suit specially cutting granite and marble block with high value and big size. Note: 360°rotating worktable can be selected if customer requires.
| Appellation | Unit | SQC2200-4D | SQC2500-4D | SQC2800-4D | ||
| Max. disc diameter | mm | Φ2200 | Φ2500 | Φ2800 | ||
| Max. processing length | mm | 3800 | 3500 | 3200 | ||
| Max. processing width | mm | 2200 | ||||
| Max. lifting stroke | mm | 1350 | ||||
| Water consumption | m³/h | 15 | ||||
| Power of main motor | kW | 45 | 55 | 65 | ||
| Total power | kW | 56 | 66 | 76 | ||
| Dimension(LxWxH) | mm | 8000×4400×3700(base to highest point) | ||||
| Weight | kg | 14000 | 14500 | 15000 | ||
Machine part
A. The touch screen adopts Chinese、English and Russian operation interface, Suitable for most countries and regions.（Customizable）
B. This machine adopt four guide column with double hydraulic lifting structure, with high stability to ensure the machine safe operation.It adopts solid chrome-plated four guide column with smooth surface and rust resistance. It is matched with the guide sleeve of ductile iron, multi-layer seal, internal oil-immersed lubrication, waterproof and dustproof, and durable. Only the fully sealed guide column and guide sleeve structure can be oil-immersed. Most of the guide column(old model) on the market adopt hollow structure, which has poor material properties and poor sealing performance, and only can be lubricated with butter. The dust generated by the stone cutting process is easy to stick with the butter, affecting the lubrication, the guide column is easy to be worn, and the failure rate is high.
The mechanical parts are selected from standard grade castings, steel, and famous brand bearings with highest quality of materials, therefor the machine rigid is great and stable.The upper and lower connecting plates of the lifting are cast as a whole, with high precision andstable operation. Most of the products on the market are not integral castings, with poor precision and unstable operation.
C. The beam and side beams are cast as a whole,the overall rigidity is good, the strength and high is high, ensure that the quality of the machine is guaranteed.The beam and side beam adopt rack and pinion and v-shaped slide rail structure, with high precision, low failure rate and durable.The position of the transmission beam motor reducer is designed with waterproof offset printing to better protect the machine and extend the service life of the machine.
Designed by Italian professional industrial design team, it adopts special automobile paint and special paint process combined with multiple anti-rust and anti-corrosion treatment, which is Exquisitely carved、smooth edge without burrs、practical and beautifu.The appearance is novel, the color is combined with Chinese red and dark blue. Chinese red is the color that the Chinese people like, symbolizing passion and joy; the deep blue symbolizes industry, full of design sense, futuristic, giving a strong visual impact. Innovative painting process, from the traditional machine painting process to the current single part painting process, fine workmanship, making parts more anti-corrosion, anti-rust, overall appearance.
D. Floor-standing type electric control cabinet, wireless remote control, this machine adopts the PLC control system, with the best human-computer interaction interface, the operation interface is a combination of touch screen and mechanical button to control the interface ,input operating parameters through interface (including cutting size specification, moving speed) Etc.), the cutting process is automated and programmed.Adopting the processing method of slice cutting, the spindle can hang multiple saw blades, uses high-precision screw nut driving, combined with ultra-high precision rotary encoder, high slicing precision and high cutting efficiency.this machine adopt four guide column with double hydraulic lifting structure, with high stability to ensure the machine safe operation.
Stone Blocks can be placed directly on the ground,saving trolleys and maintenance costs, or you can choose a trolley or a rotary worktable according to the production process needs.
Electric part
This machine adopts import and domestic famous brand electric components. Such as the inverter is from Germany brand BOSCH; the switch button is from Germany brand SIEMENS; the relay and position switch is from Japan OMRON; the contactor is from Japan FUJI; the main cable is Nanping Sun brand from China first line brand. which is high quality、low failure rate and good stability.
The left- right moving and the back- forth moving of the saw blade are driven by three-phase asynchronous motor ,and is equipped with a German brand BOSCH inverter, combined with ultra- high precision rotary encoder, good running performance, which makes the machine run with high precision and stability, low maintenance cost and high cost performance.
The relay comes from the Japanese brand OMRON, the leader of the relay industry, with good product quality, high sealing, waterproof and dustproof, fast relay action, safe and reliable, long mechanical and electrical life and durable.
The switch button adopts the German brand SIEMENS. It is a world-famous brand with good waterproof performance and safe and reliable quality.
Adopts the famous brand Inovance ‘s PLC computer operate system and 7 inch LCD touch scream, Each commonly used function button area in the screen is relatively large, which is convenient for daily control, plus the rapid response capability of the entire PLC computer operating system, and the sense of control and speed are very good. There will be no embarrassing phenomenon of the screen, it can also be controlled by the mechanical button at the bottom of the screen, and it can be selected in two ways of touch and physical control, reflecting the superior performance of the whole system.
Hydraulic part
The guide column lifting adopts hydraulic system. It is equipped with double oil cylinders, which runs smoothly and has strong overload protection.The hydraulic system adopts 7 OCEAN or ASHUN solenoid valve, a leading brand in Taiwan, with safe and reliable quality.
Other
A. Cooperative Client
B. Packing & Loading
All products have to pass strict inspection before leaving the factory, nude with plastic film and wire fixing.
All of the machine equipment will be fixed by steel wire in container,avoid shake.
C. After-sales service：
Thoughtful and efficient after-sales service, provide support and protection for your benefit
1. According to the contract, guide equipment installation, commissioning for customers on schedule.
2. On-site training, guide the customer about the product specification operation and technical use
3. Responsible for receiving and handling customer's suggestions and complaints about product quality and service quality
4. In warranty period, we will do the tracking and inspection unscheduled to implement our service with dynamic management.
5. If there is something problem with the machine during the warranty period, we will send someone to repair it for free
6. The customer can enjoy life-long after-sales service after the warranty period.
7. Responsible for training service personnel regularly, continuously improve the overall quality of service personnel
8. We provide customers with equipment failure maintenance personnel, business consulting, customer complaints and other recommendations the whole day.
D. Daily maintenance diagram：
Processing site
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According to your actual needs, choose the most reasonable overall design and planning procedures